Visually how mobile racking system can save up til 50% of storage space.
Friday, January 11, 2008
Mobile Shelving System Video
Additional ans to add on to previous ans for facilitator's question
- Mobile racks which give maximum utilisation of the warehouse space whilst allowing 100% access to the pallets.
- The superstructure is fixed onto electrically powered mobile bases, which move on rails embedded in the floor.
- The system allows the operator to open the aisle required with a single command.
- This solution allows usage of up to 95% of the warehouse space and is increasingly relevant in the drive for lower warehouse cost.
- Can be used to store many types of palletized unit loads – boxes, drums, sacks etc.
- You reduce the costs for new buildings and utilise existing storage space much better, or both.
- Reduction of energy cost for heating cooling lightening.
- Cleaning and operating cost reduced in storage area due to smaller total area.
Thursday, January 10, 2008
Additional ans to add on to previous ans for facilitator's question
Facilicator's Question
Mobile racking is usually planned during the planning stage before building and is used extensively in cold storage applications (both refrigeration and freezer types). Specially constructed floors with running and guide rails are required for the building of these racks. These rack works by reducing the number of aisles and increasing warehouse capacity without losing direct access to each pallets. The space saving can be so dramatic that economies are also seen in lighting, heating or cooling and ventilating costs.
Rack movement can be directed manually from a push-button control panel or forklift-mounted transmitter or automatically through a computerized processor that can be programmed to integrate with the warehouse management system. Its unique locking feature means that contents can be secured and access can be restricted.
Almost any type of racking can be used with mobile bases. It also can be used to store many types of palletized unit loads – boxes, drums, sacks etc. Alternatively rack beams can be decked out to form shelving for high density “archive” storage. It's probably to go with lower-throughput SKUs.
Automatic Storage and Retrieval (AS/RS)
Narrow Aisle VNA - Automated Guided Vehicle AGV
this video is about NARROW AISLE we have posted in our previous posts. this video will show how the automated machines helps to fit the boxes in between the narrow aisle and put up on high racks. Hopes this video makes reader have a clearer view.
Carton Live Storage From BITO
Carton Live Storage
-combination of automatic smart storage system with technology like bar code scanning.
it shares about easier picking system.
all storage units moving consistently without distruption. storage is done by FIFO system. Replenishment can be done immediately by the tracking system.It also shared about how shelvings helps to make storage easier.
-posted by Sili
Wednesday, January 9, 2008
Fork Truck Cylinders Storage Rack
DRUM RACKS, DRUM CRADLES AND DRUM STACKER
-> Four-side fork truck entry.
-> Can be safely stacked 4 high.
-> Standard models ship knocked down and
boxed via UPS.
-> Quick and easy to assemble.
-> Welded and bolted construction.
Features of Standard Drum Cradles
-> Economical and convenient way to tip, drain and store 55 gallon drums.
-> Quick and easy to assemble.
-> Models available with 2.5" polyolefin wheels, self-storing load tipping lever, and swivel
casters.
-> Easy for one person to use.
-> All models ship knocked down and boxed via UPS.
-> Drip tray option available for all models.
Features of Deluxe Drum Cradles
-> Tips, drains, stores, rotates and moves 30 or 55 gallon steel and fiber drums.
-> Shipped knocked down and boxed via UPS.
-> Covered by U.S. patent 4,335,990.
-> Dual telescoping wood handles allow easy two handed control and offer a good gripping
surface for cold weather usage.
-> Backed by 2 year warranty against weld failure.
-> Drip tray option.
-> Large 4" x 1.25" polyolefin wheels for easy transportation over seams or expansion joints in
floors.
Longspan racking
LINPAC delivers fine quality storage solution for Direct Wines
LINPAC delivers fine quality storage solution for Direct WinesLINPAC Storage Systems has installed a bespoke storage solution into the new, Gloucester based, UK distribution centre for Direct Wines.
The solution consists of a combination of very narrow aisle racking for bulk stock and specially designed shelving for the picking areas.
The distribution centre has been developed to cope with a throughput of over 50 million bottles a year.Melvyn Brown, general manager for Direct Wines, selected LINPAC Storage Systems to manufacture and install the solution at Gloucester as he had already worked with the company on a previous contract - the Direct Wines warehouse in Theale.
"LINPAC met all of our specifications and we presented them with some very precise storage issues to address," says Brown, "particularly with regard to the way bottles are presented to pickers. Theale proved to be a very good test bed and LINPAC demonstrated that they could modify their standard carton live product with upward sloping trays at the pick face specifically designed for us."
Direct Wines required another distribution centre because they had outgrown the Theale warehouse which is attached to their head office. The company had spent time outsourcing a large part of its operation, but has now brought the complete storage and distribution operation in house using both the original warehouse and the new distribution centre in Gloucester Business Park.At 180,000 sq ft, the Gloucester facility is larger and more modern than the Theale warehouse.
It has been specifically designed by Direct Wines in conjunction with their consultant, The Logistics Business, for maximum productivity to support a high level of consumer service.
Inside the warehouse the very narrow aisle racking has a bulk stockholding of 18,000 pallets of wine which is destined, almost exclusively, for the UK market.
Pick and deposit stations facilitate the safe handling of loads into and out of the racking and there is a special racking section for packaging which is stored on mesh decks at one end of the warehouse.
There are several areas of the distribution centre dedicated to picking - pick to light, pick to voice and two step picking.
In the pick to light area, LINPAC has installed pallet racking with carton live beds.
Longspan shelving is used in the pick to voice area with tilted mesh decks for the speciality wines and carton live beds with upward sloping picking trays for the more popular brands.
At the pick face these special trays present the opened cases of bottles to the picker at an ideal angle. The upward slope of the tray also acts as a brake on the cases of wines stored on the carton live preventing them from rolling down and knocking into the case which is being picked from.I
n the two step picking area, wines are picked from carton live on the top level whilst the bottom section is fitted out with galvatite decked reverse slope chutes. These chutes are used to remove the empty cardboard wine cases.The cases of wine are transported around the distribution centre on an automated case conveyor system - this system is also supported by LINPAC's racking.Direct Wines, the world's leading independent retailer of home delivered wines, is better known to many by one of its trading identities such as Laithwaites, The Sunday Times Wine Club or The Barclaycard Wine Service.
Started in 1969, the company is still privately owned by Tony and Barbara Laithwaite, its turnover is now in excess of £250m.Based in Milton Keynes, LINPAC Storage Systems is one of the leading British manufacturers of quality storage solutions. The company is part of the world renowned LINPAC Group of companies - the UK leader in storage and materials handling.
Mobile Shelving Storage Systems
- Library storage
- Archive filing
- Retail stock storage
- Magnetic tape storage
- Security vaults
- Parts storage
By converting the entire original storage area to mobile systems, it is possible to store 90% more in the same space.
Cantilever Racking Storage Systems
Cantilever racking can provide secure storage for virtually any items that are generally stored in long lengths. We are limited by the available space – not by the racking. This makes it ideal for storing items including pipes, bars, tubes and cylinders.
Cantilever racking is easily adjustable – arms can be designed for adjustability on a 100mm or 150mm pitch and certain designs offer infinite adjustability so space can be maximised if the possibility of revised goods need storing.
Dynamic Carton Flow Live Racking Storage Systems
Carton Flow
- Travel distances are dramatically reduced
- Increase picking performance by up to 75%
- Ergonomically designed for fast efficient access
- Maximize existing floor space
- Stock rotation is automatic and accurate
- No energy consumption
- No maintenance costs
- Fast and simple installation
- Reliable and consistent flow through
F.I.F.O. (First in- first out) allows automatic control of perishable goods.
For all assorted products the fastest and most cost-effective distribution system.
- automatic control by date
- automatic control by quantity
- first in - first out (Fi-Fo)
- permanent inventory control
- guaranteed dynamic inventory (not static)
- very compact and space saving: conventional storage systems use 60 to 100% more space
- no intermediate aisles: only one for loading and replenishment and one for unloading or picking - fast handling and picking: goods are always available at the picking place
- low maintenance
- no energy consumption
- long life expectancy
- high rent-ability: ROI mostly in less than 2 years
- low labour costs: less operators needed
- reduced forklift truck operation
- long experience in design, consulting, quality and installation based on more than 1.5 million pallet positions built and installed in the last 25 years
Order picking is the most difficult and time consuming task in distribution centres:
Any e-commerce distributor needs to pick and collate orders for the efficient delivery of small quantities. Here, Carton Flow storage and picking systems are the right solution. Dynamic Storage Light and Medium order picking systems are used by pharmaceutical and cosmetic wholesalers and distributors, by mail order and e-commerce companies as well as book distributors.
Designed to answer the needs of it's customers, Dynamic Storage Light and Medium picking systems minimise operators fatigue and maximise efficiency:
- Walking distances are drastically reduced
- Picking performance is immediatly increased
- Floor space is saved, as only two aisles are needed, one for picking and one for stock replenishement
- Automatic and accurate stock rotation and control on a first-in, first-out basis
- No energy consumption
- No maintenance costs
- Easy handling, as the cartons are always easily accessible at the front of the racks
- Standard pallet racking systems can be used for reserve stock
Live Racking
Tuesday, January 8, 2008
Small Parts Storage System - Flow Rack Systems
Small Parts Storage System - Bins
Anti Collapse Mesh Screen
Oracle's SafeStore is the ultimate solution for a safe, tidy and easy-to-use warehouse. When SafeStore is fitted to the rear of a pallet rack, it prevents goods from falling out and causing injury to personnel or damage to goods. Today, SafeStore is used in all types of warehouses from the small manually-operated warehouse to the fully-automated crane warehouse.The SafeStore system is based around six standard panels that can be adapted to suit practically all modern racking systems. The panels are attached to the shelf uprights using brackets and then bolted together to give the desired width and height. A choice of two mesh sizes lets you combine safety with economy. We can also cut the mesh panels to achieve an optimal fit.
SPECIFICATION
Uprights - 15 x 15mmHorizontals - 19 x 19mmVertical wires - Ø 2.5 mmHorizontal wires - Ø 3 mmMesh aperture - cc 51 x 31 mm or 51 x 60 mmBrackets - Made from 3 mm sheet metal, with elongated holes to allow vertical adjustment.Finish - Phosphatizing/Epoxy paintColour mesh panel - Light grey RAL 9018 or Black RAL 9011Colour bracket - Light grey RAL 9018, Silver RAL 9006 or Sendzimir galvanized (other colours can be quoted)
Rotary Shelving System X 2
Times-2 (or as its sometimes called x5 or Kardex units)is a high density, double-sided filing system simply operated by the use of a foot pedal. The inner cube has 2 usable sides which rotate on a fixed base.The operator is able to access these from one side.Without doors or shutters, units offer efficient use of floor space by sitting close to walls or screensTimes-2, when positioned next to walls or partitions, increases both capacity and access to stored information. Capacity will increase from a minimum of 40% to a maximum of 200% growth. Faster retrieval times are standard with Times-2. 50% of all documents are immediately available to the operator.The other half is only a gentle rotation away.To allow for full rotation of Times-2, a rotation space must be designed into the plan.The rotation space can be concealed with the addition of a wall closing strip, and at the top with the addition of an extended canopy.
SPECIFICATION
Times-2 is capable of holding a complete range of media. Each unit is configured to the requirement of the user. The following are available in addition to standard reversible shelves and dividers.
ROLLOUT REFERENCE SHELF
Our most popular accessory.The 5-, 6-, 7- and 8-tier models accept the Rollout Reference Shelf with no loss of filing space when used with standard shelves.
ROLLOUT DRAWER WITH HANGING FOLDER FRAME
Times-2 will handle all of your hanging folder requirements. Drawers can be stacked (1) per tier for complete hanging folder storage.
ROLLOUT CD-ROM DRAWER
Drawer front and back are slotted every 25mm for adjustability. Dividers run the full length front to back. Adjustable slotted drawers allow for easy storage.
Selective Pallet Racking
Interlock Pallet Racking can be designed to meet virtually any pallet size or weight and can be used in conjunction with all types of lift trucks. A wide range of accessories is available to accommodate nonstandard loads.
Facts about selective racking:
- Good Stock Rotation
- Good Order picking; 100% selectivity
- Average Picking rate
- Good product protection
- Low Floor area utilization - 30% net pallet area usage of overall warehouse area
- Limited pallet redundancy as the system can run at 95+% capacity, with a competent Warehouse Management System [WMS]
- Popular application in most industries requiring instant accessibility of all pallets from FMCG distribution centers to general engineering or trading companies
- Mechanical Handling Equipment:Walk behind or ride on stackersCounter Balance / Reach TrucksReach Truck offers up to 30% improved use of floor space and operates to heights in excess of 11+m high
Conveyor
- System design
- Conveyor and storage components
- Project management
- Installation and commissioning
- Documentation including software documentation, 'as-built' drawings and recommended spare parts.
Sunday, January 6, 2008
Shuttle Storage System
The very compact shuttle storage serves mainly as storage or picking system for handling few article numbers in large quantities with a high turn over rate.
Advantages of Shuttle Storage System
Miniload Storage for Boxes and Cartons
Donnegan Systems
This versatile system is surprisingly nimble while carrying loads over 500,000 pounds on carriages up to 120' in length. Complete operator safety is assured with a number of standard and optional safety features.
Wide Span Shelving
storage areas in which goods are
handled manually instead of being
transported on a pallet.
The system is ideal when there are
many different products (SKUs),
when the quantities are small or
variable, and when rotation is
only partial.
The system is designed for handloading
medium to heavy loads.
It can accommodate either our
galvanized shelf panels or the
traditional particle board as the
shelving surface.
Modular Drawer Storage
An important factor is that modular drawer systems are changeable and have an inherent flexibility. As requirements change, the size and types of drawers can be changed. Most of the manufacturers provide a numbering system which indicates how many of what size drawers can be fitted into a particular module. Many of the manufacturers are now offering a variety of trays, drawers, and shelves to fit within the modules to add further versatility and to adapt to part sizes and shapes, and to allow modification for future requirements.
Modular drawer systems have several major benefits:
- Each drawer can be easily compartmentalized to maximize space utilization in the drawer.
- Reach-in space is eliminated, since the contents of a drawer are accessed by pulling the drawer out into the aisle, instead of reaching into the cabinet.
- Since total floor space required is less, travel distances are reduced between storage locations and labor productivity is increased.
- Parts cleanliness and protection against deterioration is improved, since the parts are contained within a closed cabinet.
- Cabinets can be locked to limit access, thus improving inventory security.
Modular drawer systems are being used in connection with computerized inventory control systems where location and drawer numbers are provided for increased picking productivity, tracking, or inventory maintenance.
Saturday, January 5, 2008
The Poly Rack System
Combine a single Poly-Stacker with Poly-Racker to stack up to four drums. Add another Poly-Stacker and have a storage system that holds six drums and is rated to hold3,000 lbs. UDL.
Each Poly-Stacker holds two 55-gallon drums and be stacked with a forklift easily. Any spills from the second and third levels fall into the dispensing well for containmentand easy clean- up. Combined, Poly-Racker and Poly-Stackermake up the most efficient drum storage and dispensingsystem that you can have.
Drum Storage System
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Widespan Shelving
Widespan rack is another name for boltless shelving, and is usually used to describe shelving that is 48" or wider. A few advantages of boltless shelving & widespan shelving are:- Heavy and/or bulky storage- Unobstructed access from all sides- Quick and easy assembly (Rapid Rack and RiveTier)- Wide span shelving for applications such as records storage- Can be modified into a multi-level catwalk system for future expansions.